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Extrusion Heatsinks
Extruded Heat Sink Extruded Heat Sink

Extruded Heat Sink

Introduction：
Size(L x W x H): 380*260*80mmH
Net weight: 6.5kg
Extruded heat sink material: AL6063-T5
Base thickness: 6.0mm
Fins thickness: 2mm
Distance between fins: 4mm
Surface treatment: Clear anodized
Punching cover material: AL5052
Surface treatment: Blue spray-painting
Front and back bracket plates material: AL6061
Surface treatment: Clear anodized
Cover of fan material: SUS304
Surface treatment: Passivation

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Extruded Heat Sink

 


Communication equipment aluminum extruded heat sink

 

Extrusion profile is the one commonly used process in different industrial areas by simple production and reasonable cost characteristic. It’s the first choice for heat sink design. Extrusion is the most cost effective manufacturing method in producing plate fin and cross cut heat sinks. Both the tooling and unit price are the lowest among all mass production processes.

Extruded heat sinks

Heat Sink Extrusion Process:

 

 

Extruded Heat Sink Design Parameter:

 

 
Machine tonnage Diagonal Line limit Fin Height/Fin Gap
600T <120mm 24
880T <130mm 24
1000T <150mm 22
1500T <180mm 22
1800T <200mm 21
2500T <230mm 21
2750T <250mm 21
3000T <320mm 20
3600T <350mm 20
4000T <400mm 20
6500T <540mm 19
8000T <700mm 16

Available heat sink process of Pioneer Thermal:

 

Main Process Extrusion Bonded Fins Skived Fins Snapped Fins Folded Fins Heat Pipes
Cold Forging Die Casting FSW cold plate Gun drill cold plate Vacuum brazing cold plate Vapor chamber
 
Finishing Processes CNC machining Drilling Tapping Stamping Anodizing Screen printing
Powder coating Laser etching Polishing Electrophoresis E-coating  
 
Finishing Value Added Embedded fans Thermal Greases Screws Springs Clips Embedded heat pipes
Phase change materials Back plates Gap filler pads PEMs Standoffs Dielectric pads
Compounds

 

Pioneer Thermal Quality Assurance:

Pioneer Thermal will do the quality control from incoming material to heat sink shipped, if customer find any defect parts when received the goods, we will send replacement or credit note.

 

 

Quality Inspection Tool of Pioneer Thermal:

 

 
Heat sink dimension  
CMM Projector
 
Heat sink performance  
Salt Spray Tester Pressure Tester Clip Force Tester Drop Tester Helium Leakage Tester
 
Heat sink reliability
Wind Tunnel On Line Thermal Tester HP Qmax Tester HP Delta T Tester Thermal Shock High Temperature Aging Chamber

 

 

Pioneer Thermal R&D:

 

Our seasoned professionals can model and critique the thermal implications of your design using Icepak, Flotherm, CFD, Solidworks, ProE, and AutoCAD.  We can manage your thermal needs from the conceptual design stage, through prototypes and into production, which enable us to be your “one-stop” shop for quality thermal solutions, delivered on time and at competitive prices.

 

About Pioneer Thermal:

As a heat sink manufacturer in China, Pioneer Thermal is certified with ISO9001, ISO14001 and TS16949, and has more than 18 years experience in CNC machining, cold forging heatsinks (also known as pin fin heat sink), cold plate heatsinks, die casting heatsinks, extrusion heatsinks, heatpipe assemblies, skived fin heatsinks, stacked fin heatsinks, folded fin heatsinks etc., Pioneer Thermal has own R&D team who can design and run simulation for you if you require design service, or assist your design team to improve the part feasibility from the manufacture point of view (design refine/process optimize/cost reasonable). If you need any heat sink service, please contact Pioneer Thermal.

 

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